Purdue Develops Alloy For Commercially Viable Hydrogen Production
February 21, 2008 1:43 PM
comment(s) - last by
Jerry Woodall, a professor at Purdue University invented the new alloy production process, promising affordable, easy hydrogen.
(Source: Purdue University)
Pictures of the alloy in water, reacting to produce hydrogen, as evidenced by bubbling.
(Source: Purdue University)
The byproduct of the process is a recyclable mix of aluminum and gallium-indium-tin ores.
(Source: Purdue University)
Here a Purdue researcher uses the hydrogen produced by the process to power an internal combustion engine.
(Source: Purdue University)
While some hydrogen research focuses on simulating nature, a new metal reagent developed by Purdue University promises economic viability
Jerry Woodall, a distinguished professor of electrical and computer engineering at Purdue University, is firmly ground in the world of commercial production. When he began researching ways to improve hydrogen production using aluminum reagents, his goal was simple -- if it wasn't commercially viable, it wasn't a success.
While recent researchers have reported significant breakthroughs in fields such as
microbial hydrogen production
, these methods currently are too inefficient to currently be
feasible as a non-subsidized fuel alternative
. While these methods are exciting in that they may one day lead to cleaner and more effective energy production, many agree that
the time for hydrogen is now
, and waiting for theoretical methods is simply impractical.
Fortunately Purdue's Woodall
developed a more down to Earth method of hydrogen production
that promises a feasible infrastructure and short term commercial viability. Woodall states, "We now have an economically viable process for producing hydrogen on-demand for vehicles, electrical generating stations and other applications."
The key to the method is a new aluminum reagent, which Woodall invented. The new reagent is composed of 95 percent aluminum and then a critical 5 percent mixture of gallium, indium and tin to improve its reactive character. Previous similar alloys used far more gallium, which is very expensive. By cutting down the gallium, Woodall greatly reduced the costs of hydrogen production.
When the new alloy is exposed to water, it reacts to create hydrogen gas and oxygen. The oxygen then bonds to the aluminum to form aluminum oxide, also known as alumina. It is cheaper to recycle alumina back to aluminum than it is to refine aluminum from bauxite ore, which is another element contributing to its efficiency. Woodall illuminates, "After recycling both the aluminum oxide back to aluminum and the inert gallium-indium-tin alloy only 60 times, the cost of producing energy both as hydrogen and heat using the technology would be reduced to 10 cents per kilowatt hour, making it competitive with other energy technologies."
Control of the microscopic structure of the solid aluminum and the gallium-indium-tin alloy mixture is critical to the technology's success. The mixture is a "two-phase" mixture, meaning that it features abrupt changes in composition between one constituent to another. Woodall explains this challenge stating, "This is because the mixture tends to resist forming entirely as a homogeneous solid due to the different crystal structures of the elements in the alloy and the low melting point of the gallium-indium-tin alloy. I can form a one-phase melt of liquid aluminum and the gallium-indium-tin alloy by heating it. But when I cool it down, most of the gallium-indium-tin alloy is not homogeneously incorporated into the solid aluminum, but remains a separate phase of liquid. The constituents separate into two phases just like ice and liquid water."
Researchers had two options -- fast cooling to leave separate alloys or slow cooling to yield a single solid alloy brick. At first they tried fast cooling, which required a puddle of gallium-indium-tin to initiate the reaction. However, when they turned to the slow-cooled alloy, they were impressed to discover that it reacted just as well, or better, eliminating the need for the liquid gallium-indium-tin alloy. Woodall adds, "That was a fantastic discovery. What used to be a curiosity is now a real alternative energy technology."
The Purdue team is currently completing work on developing a production method to produce briquettes of the alloy. These briquettes could be dropped into a tank of water, producing pure hydrogen. This would eliminate both the need for hydrogen storage and hydrogen transportation, two critical obstacles for the hydrogen industry.
The gallium-indium-tin alloy in the process is inert and is able to be recovered with almost 100 percent efficiency. Woodall says even the less efficient aluminum recycling produces much less carbon emissions than traditional fuel. He states, "The aluminum oxide is recycled back into aluminum using the currently preferred industrial process called the Hall-Héroult process, which produces one-third as much carbon dioxide as combusting gasoline in an engine."
In order to fully realize the technology on a national scale for fuel use, alumina recycling infrastructure would need to be dramatically expanded. Additionally, gallium-indium-tin recycling would need to be added. This infrastructure would be expensive, but according to Woodall "the economic risk is large, but the potential payoff is also large."
Woodall won the 2001 National Medal of Technology, the highest award for technological achievement in the U.S. Woodall his fellow researchers will present their findings on Feb. 26, 2008 at the Materials Innovations in an Emerging Hydrogen Economy conference in Cocoa Beach, Fla. The alloy production process's primary patent title is owned by the Purdue Research Foundation. Purdue has licensed the technology to an Indiana startup company, AlGalCo LLC., which Purdue hopes will be the first company to implement the technology commercially.
Purdue's solution is similar to the University of Leeds'
new method of producing hydrogen from biofuel waste sludge
, in that both solutions are economically feasible, but require the development of production infrastructures. However the new method from Purdue can make hydrogen from a far more plentiful source -- pure water.
This article is over a month old, voting and posting comments is disabled
2/21/2008 5:44:06 PM
Aren't pipelines always being tested for microcracks (etc)? Seems like things would leak. But it's more than that, recall that for energy density the hydrogen has to be at really high pressures, something an oil pipeline wouldn't have been built for. Hydrogen also may be a bit more volatile than crude oil.
"So if you want to save the planet, feel free to drive your Hummer. Just avoid the drive thru line at McDonalds." -- Michael Asher
Solar Cell Makes Hydrogen Via Synthetic Photosynthesis
February 19, 2008, 12:13 AM
Cellulosic Ethanol Promises $1 per Gallon Fuel From Waste
January 14, 2008, 11:01 AM
CES 2008 Ride and Drive with GM's Fuel Cell Equinox and DARPA Tahoe
January 11, 2008, 1:50 PM
New Process Turns Biofuel Waste Into Clean Hydrogen
December 1, 2007, 1:35 AM
Microbial Hydrogen Production Threatens Extinction for the Ethanol Dinosaur
November 15, 2007, 9:51 AM
Star Wars Spinoff Film "Rogue One", Theme Park Attractions Announced
August 17, 2015, 12:20 PM
SpaceX Falcon 9's Seventh Supply Mission to ISS Ends w/ Fiery Stage 1 Explosion
June 28, 2015, 1:10 PM
Cool Science Video: Glowing Millipede Prowls the Nevada Desert
May 18, 2015, 12:00 PM
Newly Discovered Costa Rican Glass Frog is Kermit's Doppelgänger
April 22, 2015, 11:26 AM
Researchers Hope to Find "Exotic" Lifeforms Inside Crater of Dinosaur Killing Meteor
April 14, 2015, 8:47 PM
Mathematician's Sociological Formulation May Explain the "Hipster Paradox"
April 14, 2015, 1:13 PM
Most Popular Articles
Worth the Wait? Microsoft Teases at Windows 10 Flagship Phones to Air Oct. 6
September 15, 2015, 5:13 PM
Apple's First Fixes to iOS 9 Land w/ iOS 9.0.1 Release
September 23, 2015, 6:11 PM
Breaking Bad: How to Crash Google's Chrome Browser With Just 8 Characters
September 23, 2015, 11:08 AM
Apple Watch Commands 2 in 3 Smart Watch Sales, WatchOS 2 Sweetens the Pitch
September 20, 2015, 6:07 PM
Fakebook Pt. I: From "The Chive" to "AskMen"; How Facebook's Phonies are Born and Used
September 15, 2015, 4:00 AM
Latest Blog Posts
Sceptre Airs 27", 120 Hz. 1080p Monitor/HDTV w/ 5 ms Response Time for $220
Dec 3, 2014, 10:32 PM
Costco Gives Employees Thanksgiving Off; Wal-Mart Leads "Black Thursday" Charge
Oct 29, 2014, 9:57 PM
"Bear Selfies" Fad Could Turn Deadly, Warn Nevada Wildlife Officials
Oct 28, 2014, 12:00 PM
The Surface Mini That Was Never Released Gets "Hands On" Treatment
Sep 26, 2014, 8:22 AM
ISIS Imposes Ban on Teaching Evolution in Iraq
Sep 17, 2014, 5:22 PM
More Blog Posts
Copyright 2015 DailyTech LLC. -
Terms, Conditions & Privacy Information