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Bacteria produced spider silk could replace Kevlar and more

Researchers have developed a method of processing and harnessing synthetic spider silk from bacteria. The process was perfected using a key step called "post-spin”, which is a critical step in the process that takes silk molecules and stretches them using a mechanical actuator to increase fiber strength.
 
According to researchers involved with the experiment, the use of a mechanical actuator improves the production by making uniform spider silk and removing human error from the spinning process. The result is a synthetic silk that's much closer to the natural fiber produced by a female black widow spider than was possible previously.
 
The synthetic process provides a scalable first step toward using spider silk as a material in manufacturing.
 
The mechanical properties of the synthetic spider silk give it numerous manufacturing and industrial applications. One key area of application involves the high-tensile strength of black widow silk, which is comparable to Kevlar in strength, but is lighter and lower density. That means that if the scientists could create a mass production method for synthetic spider silk the same properties as natural spider silk, the material could possibly replace Kevlar, carbon fiber, and steel in many products. The material could be used in products such as bulletproof vests, steel bridge cables, medical devices, and in aircraft.
 
Dr. Craig Vierra, the researchers that developed the mechanical actuator, and his team hope to make synthetic spider silk a renewable source of material for production of all sorts of items. Dr. Vierra said, "The procedure decreases the variance in the mechanical properties that are seen. Before this procedure, there was a tremendous amount of variation in synthetic fibers."
 
He continued, "We're working on fusing what we've learned here and expanding the procedure en masse."

Source: Jove



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Scale back your expectations...
By MrBlastman on 7/19/2012 10:54:52 AM , Rating: 2
quote:
carbon fiber, and steel


I can see this replacing Kevlar... maybe, but Carbon Fiber and Steel? I'm not so sure about that. Hyperbole is okay but I think that's going a little too far.




RE: Scale back your expectations...
By FITCamaro on 7/19/2012 10:56:03 AM , Rating: 3
It's still awesome either way.


By Mitch101 on 7/19/2012 11:33:02 AM , Rating: 3
Off to buy a spider man leotard.


RE: Scale back your expectations...
By rvertrees on 7/19/2012 11:18:45 AM , Rating: 5
Thats why the quote was "carbon fiber, and steel in many products".

I doubt enough silk could be produced to replace all carbon fiber and steel but spider silk is far stronger than steel in tension situations. Cables, fabric and mesh like pressed fiber glass and carbon fiber plates I could see being replaced.

And this is just the equivalent of Black widow silk which is not even the strongest silk produced be spiders.

Black widow strength = 1000 MPa
Darwin’s bark spider = 1850 MPa

So as you can see there is alot of room for improvement.


By MGSsancho on 7/19/2012 3:52:05 PM , Rating: 2
Exactly. Granted those with larger budgets will benefit such as from carbon fiber but I think this will start off as an additive to strengthen current blends. Just as spraying on fiber glass strengthens a shower or tub, this can be something to add-on initially.


By Solandri on 7/19/2012 6:06:24 PM , Rating: 3
The problem with spider silk is its stretchiness. A bulletproof vest made of spider silk won't do you much good if it stretches to let the bullet penetrate 5 inches. For most RL structural applications, you want a good blend of high strength and low stretch.

Obligatory TED talk on spider silk.
http://www.youtube.com/watch?v=xossR6eHv3I


RE: Scale back your expectations...
By bkrharold on 7/20/2012 8:39:37 PM , Rating: 2
Man made materials cannot compete with nature. in 1941 Henry Ford created a "hemp car", the body was a plastic laminate created from cellulose fibers derived from hemp wheat and sisal. Its impact strength was ten times stronger than steel. It also ran on fuel derived from hemp oil.

https://www.youtube.com/watch?v=54vD_cPCQM8&featur...


RE: Scale back your expectations...
By lyeoh on 7/22/2012 12:54:38 PM , Rating: 2
Plastic laminate sounds like a man-made material to me.

I'm sure a rifle bullet can penetrate your skull even if it's thicker than average.

Where current tech is still not competitive is in the self-repair and manufacture area. Animals don't need factories or workshops to repair small wounds.

And also the conscious intelligence area. Even a testate amoeba is remarkable in what it can do in terms of intelligence compared to our primitive computers much larger in size and higher in power consumption.


By bkrharold on 7/20/2012 8:40:09 PM , Rating: 1
Man made materials cannot compete with nature. in 1941 Henry Ford created a "hemp car", the body was a plastic laminate created from cellulose fibers derived from hemp wheat and sisal. Its impact strength was ten times stronger than steel. It also ran on fuel derived from hemp oil.

https://www.youtube.com/watch?v=54vD_cPCQM8&featur...


Full torso coverage?
By Apone on 7/19/2012 12:17:21 PM , Rating: 2
Looks promising and it would be fantastic if this new protection could be fabricated into more flexible areas of a bullet-resistant vest that could protect vitals like the neck, shoulders, rib section, thighs, and even infantry's combat helmets.




RE: Full torso coverage?
By Manch on 7/19/2012 1:18:15 PM , Rating: 2
Dont forget the pecker plate! Know a couple buddies that wished they had better ones.


bonus!
By MadMan007 on 7/19/2012 12:57:52 PM , Rating: 3
quote:
steel bridge cables


Bonus use: when huge mutant insects a la 1950's moveis invade, we'll have premade huge spiderwebs to catch them!




and beanstalks?
By zozzlhandler on 7/19/2012 12:08:34 PM , Rating: 2
Would this be strong enough to make a beanstalk (AKA space elevator)?




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