backtop


Print E-mail del.icio.us 146 comment(s) - last by aegisofrime.. on Jul 8 at 11:59 AM


Amy Wise holds one of the new milk jugs -- which she is not a fan of. Despite the cost savings and environmental benefits, Wise remains pertrubed, as she says the new design results in her spilling milk all over the place.  (Source: David Maxwell for The New York Times)

Superior Dairy offers a list of the benefits of the new design.  (Source: Superior Dairy)

Greg Soehnlen stands next to a pallet of the new jugs at Superior Dairy in Canton, Ohio. Mr. Soehnlen's has championed his company's adoption of the new design which has brought massive cost savings, some of which are passed on to the consumer. Better yet, he says, the milk gets to the market quicker and fresher.  (Source: David Maxwell for The New York Times)
Is the new milk carton design brilliant to insane?

No matter if you're 25 or 65, a staple of your daily shopping experience has likely always been walking past grocery coolers or fridges stacked with jugs of milk.  The milky plastic square jug, tapered at the top, with a handle, is one of the iconic images of the petrochemical industry.

However, with oil costs driving plastic costs up and with concerns about environmental impact, two of the nation's largest retailers, Wal-Mart and Costco, decided to give the old fashioned milk jug a green makeover. 

Enter the stackable milk jug.  The new milk jug is a bulk cylinder, without the tapered top of the standard jug.  The plastic composition has also changed and benefits are tremendous.  The square design allows it to be packed more tightly saving shelf space and shipping costs. Companies are passing on the savings.  The cost of the average jug was $2.18 to $2.58 a gallon.  On average they were around 10 to 20 cents a gallon cheaper than traditional jugs.

Another benefit is that filling the jugs at the farm processing facilities takes less labor as they can be stacked.  With traditional designs, crates were used during filling and shipping, which were unwieldy and space consuming.  There were also sanitary concerns about the crates used to transport the classic design.  Dan Soehnlen, president of Superior Dairy states, "Birds roost on them."

Sam’s Club is impressed by the benefits of the jug and has been demoing it with plans for a full-scale adoption.

Some customers appreciate the ergonomics of the new design, which allow for better fridge utilization. "With the new refrigerators with the shelf in the door, these fit nice," said Sam's Club shopper April Buchanan.

How did the new container come about?  Here the story returns to Mr. Soehnlen and Superior Dairy, which spun off a unit called Creative Edge which creates food packaging.  They devised the clever jug which can be packed tightly with no crates.  They think that one of its strongest points is that it allows for faster packing, allowing the milk to arrive at markets fresher.

The gains are staggering.  They have cut their labor costs in half and their water costs (used to wash the crates mainly, formerly) by 60 to 70 percent.  Meanwhile, they now only need two trips a week to each Sam's Club store, instead of five.  And Sam's Club is happy as it can now store 224 gallons of milk in its fridges, up from 80 gallons.

However, all is not perfect with the new jug.  It has left many consumers bewildered and frustrated.  As the jug does not pour quite the same as the old-fashioned jugs many report bad spills.  "I hate it," said café owner Lisa DeHoff.

Another disgruntled customer was Amy Wise, a homemaker.  She stated, "It spills everywhere."

A grandmother shopping for her grandchildren, Lee Morris stated, "It’s very hard for kids to pour."

However, despite the numerous complaints it appears that customers across the country will only be seeing more of the jugs.  With soaring food costs, it's hard to justify not adopting the jugs from an economic standpoint.  And companies can always market the jugs as "greener" thanks to their resulting energy, fuel, water, and plastic savings from farm to shelf.

The new milk jug is just one example of how the changing world economy, fossil fuel depletion, and environmental concerns may profoundly affect little parts of our life in surprising ways.  For the most part, these changes make sense, but there are sure to always be some who will cry over a little spilt milk.



Comments     Threshold


This article is over a month old, voting and posting comments is disabled

Re-learn how to pour milk
By AnnihilatorX on 7/1/2008 9:51:22 AM , Rating: 5
quote:
She stated, "It spills everywhere."


Humans are just reluctant to changes. Adapt, re-learn and do some problem solving to how to pour milk from a different jar.

Whether the cost saving directly translate to sales price remains to be seen though.




RE: Re-learn how to pour milk
By KorbenZander on 7/1/2008 9:56:20 AM , Rating: 5
And if you look at the picture, i don't even see her holding a glass.... Of course it spills everywhere!


By AnnihilatorX on 7/1/2008 10:03:50 AM , Rating: 2
Well spotted lol


RE: Re-learn how to pour milk
By johnsonx on 7/1/2008 2:53:22 PM , Rating: 2
Idiot! That glass of milk is for Harvey, of course!


By KorbenZander on 7/1/2008 3:36:24 PM , Rating: 2
The invisible rabbit? I had to wiki that one :)


RE: Re-learn how to pour milk
By AstroCreep on 7/1/08, Rating: 0
By lemonadesoda on 7/1/2008 7:30:42 PM , Rating: 3
If you look at the picture... she has a broken wrist. I'm sure its not just the milk she is spilling!


RE: Re-learn how to pour milk
By oab on 7/1/2008 11:10:18 PM , Rating: 3
RE: Re-learn how to pour milk
By JasonMick (blog) on 7/1/2008 9:57:08 AM , Rating: 5
Man, you got to see things from her perspective. Imagine how tough it will be to chug whole milk from a gallon jug. Life just isn't fair sometimes.

*shakes head*


RE: Re-learn how to pour milk
By BruceLeet on 7/1/2008 10:11:18 AM , Rating: 4
She must complain about that iPhone too eh, stupid stubby fat fingers, gross.

*shakes head*


RE: Re-learn how to pour milk
By marvdmartian on 7/1/2008 9:58:37 AM , Rating: 3
So how long before some enterpreneur (sp?) comes up with a special screw-on pouring spout for these new jugs? Don't worry, grandma, now you can pour milk too!


RE: Re-learn how to pour milk
By SandmanWN on 7/1/2008 10:21:01 AM , Rating: 2
Exactly, its too flat at the top so you can't get your glass to the lip of the container. You have to hold it below which creates runoff.

Someone will make a reusable/machine washable screw on top to fix it in no time.


RE: Re-learn how to pour milk
By keitaro on 7/1/2008 9:58:41 AM , Rating: 5
Well if you compare the two, you'll see the new design has a bigger mouth. Bigger mouth often leads to easier spill even when one's careful of pouring the milk. The classic design has such a small opening that it's easy to pour milk into a glass or a bowl, without having to worry of spilling milk everywhere.

I'm all for the new design. But I kinda wish they'd at least take the time to design the cap so that it isn't so... big.


RE: Re-learn how to pour milk
By AnnihilatorX on 7/1/2008 10:02:39 AM , Rating: 2
For a container with larger opening, you just need to hold the container higher during pouring and the surface tension will contract the stream.


RE: Re-learn how to pour milk
By Digimonkey on 7/1/2008 6:02:37 PM , Rating: 3
Don't cross the streams either.


RE: Re-learn how to pour milk
By mles1551 on 7/1/2008 10:12:17 PM , Rating: 2
quote:
Don't cross the streams either.

Maybe the faster farm to store delivery will give me more time before the ectoplasm takes over and I have to throw it out.


RE: Re-learn how to pour milk
By xphile on 7/3/2008 10:24:50 PM , Rating: 3
That's definitely true - its a known fact that having a big mouth, no matter how careful you are in using it, always leads to things spilling out sooner or later...


RE: Re-learn how to pour milk
By blaster5k on 7/1/2008 10:05:32 AM , Rating: 1
Nah, not all of us are reluctant to accept changes, but certainly a good number.

I always find it amusing when people complain about software programs that improve their interfaces to organize things better and remove extra clicking/mouse movements, then proceed to downgrade. Some people just can't appreciate a good thing.


RE: Re-learn how to pour milk
By mindless1 on 7/3/2008 5:34:28 PM , Rating: 2
... and some can appreciate a good thing like a milk jug optimized for easier use instead of cheaper.

How about your car? Would you mind a steering wheel that didn't allow much control but was cheaper to make?